Core Functions

Wavelength and Color Temperature: Fast Medium Wave 1.4~2.0um, 1500K-2200K.

Fast medium wave infrared heating tubes offer two advantages: rapid response time and increased installation power within a certain range. This type of heating element can be used to heat objects with high density, high energy, and high-intensity radiation. Furthermore, due to their high production volume and excellent heating effect, fast medium wave infrared heating tubes are widely used in modern manufacturing processes.

Target Customers:

Printing, Leather, Textile, Food, Healthcare, Composite Materials, Surface Treatment, Coating, Resin Material Drying

Solution:

Between shortwave and medium wave, balancing rapid heating start-up response. Suitable for vertical heating; filament is less prone to deformation and sagging. Addresses the conflict between high heat load and limited installation space (high power density).

Pain Point: Many industrial scenarios require injecting extremely high amounts of heat within limited equipment space. Traditional heating elements are large and have limited power, making it difficult to achieve the required energy intensity.

Solution: Significantly increases installation power (high energy, high-density radiation) within a certain range, delivering powerful heat output in compact spaces to meet the demands of high-intensity heat treatments such as high-speed drying and curing.

The 1.4-2.0µm wavelength range is perfectly suited for efficient penetration and deep radiant heating of objects with high density and high energy requirements, ensuring uniform heating both internally and externally.

Quantifiable Customer Value:

1. Significant Reduction in Production Efficiency and Time Costs

Facts and Data Support:

Second-Level Thermal Response: Compared to traditional silicon carbide or ceramic heating elements (which typically require several minutes of preheating), the cold start-up time of fast mid-wave infrared tubes is typically reduced to within 1-3 seconds to reach peak power.

Reduced Downtime Energy Consumption and Waiting Time: In automated intermittent production lines, due to its instant-on/off characteristic, it can reduce standby preheating energy consumption by approximately 30%-50% and shorten changeover and commissioning time by more than 50%.

2. Increased Space Utilization and Energy Density

Facts and Data Support:

High Radiant Flux: With a high color temperature of 1500-2200 K, the radiant power density per unit area is significantly improved, achieving the same or even higher heat output within a shorter furnace length.

Equipment Size Reduction: Under the same drying/curing capacity, tunnel ovens or drying chambers with high power density and fast medium-wave design can reduce the overall equipment footprint by 20% to 40%, directly saving valuable space costs for the workshop.

3. Dual Benefits of Improved Yield and Optimized Energy Consumption

Facts and Data Support:

Precise Spectral Matching: This wavelength perfectly matches the absorption spectral peaks of water-based, solvent-based coatings, plastic films, and specific industrial substrates, with photothermal conversion efficiency typically exceeding 85%.

Reduced scrap rate: It avoids the problems of overheating or incomplete curing caused by thermal inertia in traditional heating, reducing the scrap rate of coating curing, printing and drying processes by 15% to 30%.